In the industrial world, compressed air is known to be the most inefficient form of energy. In Australia, the cost of producing pneumatic energy is prohibitive dollars. But, an air compressor can be more than a machine. A compressor is a machine that produces energy. Therefore, it must be considered a system. So, you can call now to get the most efficient air compressor in your area.
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Start by listing all air uses their pressure and design CFM. Before making system changes, record the power consumption. This can be done with a kWh-meter. Track and identify leaks. Most of them are located near the end of use, so it should not be difficult to track them down. After identifying the leaks, you can begin to repair them, starting with the biggest air leaks further down the line.
A flow meter can be installed on the mainline to help you understand the savings. After repairing any larger leaks, the compressed air system should be run at the lowest pressure possible. A second tip is to place a normally closed valve on each piece of equipment's mainline so that the whole machine can be removed from the compressed air circuit when it is not being used.
Factory engineers need to take a look at whether compressed air is the right application for their automation. Point-of-use pneumatic operations are often inefficient by design. You can gain a better understanding of factory usage and misuse by installing additional flow motors and gauges in your shop.
In Australia, it is important to monitor the compressed air system as it is complex and requires constant attention. A factory or other industrial facility should prioritize saving money on utilities. An unruly compressor could lead to a lot of waste. Track your progress and keep a baseline. You must document your progress for decision-makers within your company.